The "Rapid Thermal Analysis Technology," "Dynamic Intelligent Tracking Technology," and "Nonlinear Regression Method for Standard Curves" have been integrated into an enhanced evaluation system. This advanced approach automates critical metallurgical parameter adjustments, compensating for deficiencies in non-metallic elements such as carbon (C) and silicon (Si). Conventional analytical tools often fail to meet the stringent time demands of pre-furnace rapid analysis. However, this innovative method enables swift determination of gray iron, malleable iron, and ductile iron, accurately measuring their carbon, silicon, and carbon equivalent levels. These measurements allow for timely ingredient adjustments during casting, significantly enhancing quality control throughout the production process.
Key features include:
1. **Measurement Functionality**: Analyzes gray iron, malleable iron, ductile iron, and vermicular cast iron. Parameters measured include carbon equivalent (CEL), carbon content (C%), silicon content (Si%), pouring temperature (TM), liquidus temperature (TL), and solidus temperature (TS).
2. **Display Features**: Utilizes a 10-inch high-definition industrial LCD screen that displays real-time data graphically. Pre-measurement indications show whether the system is ready or if there’s any decoupling issue. Post-measurement, CEL, TL, TS, C%, and Si% are clearly displayed, with TL and TS highlighted on the curve.
3. **Printing Functionality**: Prints details such as measurement number, date, time, carbon content, and silicon content for record-keeping.
4. **Ingredient Calculation**: Based on the target material, molten iron weight, and measured C% and Si% values, the system calculates the precise amounts of additives like recarburizers, ferrosilicon, and scrap steel, offering recommendations for users.
5. **Data Storage**: Stores essential data such as carbon content (C%), silicon content (Si%), and timestamps. Users can retrieve historical records as needed.
6. **Measurement Time**: From pouring the sample into the furnace to receiving the results, the entire process takes just 1 minute and 45 seconds.
7. **On-Site Operation**: No laboratory or specialized technician is required. The furnace operator can perform measurements directly at the site.
8. **Portability**: Designed for ease of use and storage, making it convenient for field operations.
This technology represents a significant advancement in real-time analysis, streamlining the casting process while ensuring precision and efficiency. For those interested in carbon-sulfur analysis, the "Infrared Carbon Sulfur Analyzer" offers reliable testing solutions. Additionally, the "Carbon Sulfur Analyzer" and "Element Analyzer" provide comprehensive insights into material composition, further enhancing industrial applications.
With these capabilities, the system ensures optimal performance and reliability, meeting the demanding requirements of modern foundries and metalworking industries.
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