The "Rapid Thermal Analysis Technology," "Dynamic Intelligent Tracking Technology," and "Nonlinear Regression Curve Method" form an enhanced evaluation system that automates critical metallurgical parameter adjustments. This innovative approach compensates for deficiencies in non-metallic elements like carbon (C) and silicon (Si), which traditional analytical tools cannot handle efficiently enough for timely furnace analysis. It enables swift determination of various types of cast iron, such as gray iron, malleable iron, and ductile iron, while accurately measuring their carbon equivalents, carbon levels, silicon concentrations, and pouring temperatures. These measurements are crucial for adjusting compositions promptly during production, ensuring consistent quality throughout the casting process.
Key functionalities include:
- **Measurement**: Determines carbon equivalent (CEL), carbon (C%), silicon (Si%), pouring temperature (TM), liquidus temperature (TL), and solidus temperature (TS) for materials like gray iron, malleable iron, ductile iron, and vermicular iron.
- **Display**: Features a 10-inch industrial-grade LCD screen showing real-time data via graphical curves. Before measurement, it indicates whether everything is normal or if there’s any anomaly. Post-measurement, it displays CEL, TL, TS, C%, and Si%, marking TL and TS on the graph.
- **Printing**: Prints out details like measurement ID, date, time, carbon, and silicon content.
- **Ingredient Calculation**: Automatically calculates ingredient amounts (like recarburizers, ferrosilicon, and scrap steel) based on target materials, molten iron weight, and measured C% and Si% values, offering users practical guidance.
- **Data Storage**: Stores data including carbon (C%), silicon (Si%), dates, times, and allows printing historical records upon request.
- **Speed**: From sample pouring to final result takes approximately 1 minute and 45 seconds.
- **Ease of Use**: Operated directly by furnace workers without needing a lab or specialized technician.
- **Portability**: Designed compactly for convenient transport and storage.
This advanced system represents a significant leap forward in on-site analysis capabilities, making it indispensable for modern foundries aiming to enhance productivity and product quality. For more information about our infrared carbon-sulfur analyzers or other related equipment, visit [Infrared Carbon-Sulfur Analyzer] or explore additional resources at [Carbon-Sulfur Analyzer].
*Note: Actual specifications may vary depending on specific models and applications.*
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