Aluminum alloy casting preparation

[Chinalco.com] Inspection and confirmation of casting preparation include several key aspects:

First, temperature control is crucial. It involves monitoring the temperature in the holding furnace, online degassing tank, filter box, and the area before the casting chute, based on the temperature drop during the injection process. This ensures that the molten aluminum maintains the right thermal conditions for quality casting.

Second, the sealing of all interface connections, accidental flow ports, and the placement, capacity, and drying status of accident boxes during the transfer of molten aluminum must be checked. Any leakage or improper setup could lead to serious issues.

Third, the heating and drying conditions of transfer flow tanks, casting channels, hoppers (distribution bags), controlled flow rakes, slag boxes, and tools should be verified. Proper drying and heating are essential to avoid moisture-related defects.

Fourth, the casting transmission control system needs to be reviewed, including the operation and display of hydraulic pressure and instruments. Reliable control systems ensure smooth and consistent casting operations.

Fifth, the smoothness of the mold, its positioning, the location of the starter head, and the drying conditions (including lubrication) are important factors. A well-maintained mold contributes significantly to the quality of the final product.

Sixth, the cooling water system and its temperature conditions must be inspected and tested. Efficient cooling is vital for proper solidification and avoiding defects.

Seventh, the production of alloys and the specification of process parameters play a critical role. These are not minor tasks but essential elements that affect every casting operation.

Moreover, some casting preparations need to be tailored to specific situations. Based on the type of alloy, specifications, and past production or quality issues, appropriate measures must be taken. This targeted approach helps prevent recurring problems and improves overall efficiency.

When setting main process parameters for casting, it's important to base them on casting time or length, and understand the relationship between these parameters and the casting outcome. Adjustments should be made according to the actual conditions of each casting, especially when addressing specific quality issues. By continuously optimizing these parameters, we can achieve better results and higher product quality.

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