At the 2009 National Science and Technology Awards Conference, Qinchuan Group won the second prize of the National Science and Technology Progress Award for the CNC Grinding Wheel Grinding Machine Technology and Products for Large-Scale Precision Gear Grinding. This is the only machine tool industry. At this point, Qinchuan Group has won the first prize of National Science and Technology Progress Award and the second prize of National Science and Technology Progress Award.
It is understood that the award-winning product is a precision CNC machine tool suitable for high-efficiency grinding of large-volume hard-toothed gears in the machinery industry. The YK7232A, YK7236, YK7250 and other series of products that have been formed will generate about 10 billion yuan of benefits for users. The successful development and promotion of technology not only completely reverses the passive situation of China's high-end CNC gear grinding machines subject to foreign technology blockade and price monopoly, but also provides a large number of precision and efficient equipment for China's aerospace, automotive, military, shipbuilding, machine tool and other industries. It has promoted the rapid development and technological progress of China's machinery industry.
National complex promotes the original driving force of independent innovation
In the development process of Qinchuan Group for more than 40 years, a strong national complex has been rooted in it, affecting Qinchuan people from generation to generation. Looking back at the history of Qinchuan, it is a history dedicated to the development of national independent equipment and continuous innovation. In 1965, after responding to the central government's "self-reliance, organizing the development of precision machine tools" and "adjusting coastal industries to support the construction of the mainland", the Qinchuan Group resolutely moved from Shanghai to Baoji, Shaanxi, and opened up a R&D and manufacturing base for gear grinding machines in China. In order to change the situation that China's key technical equipment is subject to people, in the absence of prototypes and technical information can be used as a reference, one breakthrough breakthrough has been achieved: --- the first one in China is known as the "gas machine" The cycloidal gear grinding machine T7654 broke the foreign technical blockade and laid the cornerstone for the independent development of the Chinese gear grinding machine industry;
--- China's first double-disc grinding wheel grinding machine Y7032A independently developed the history of Chinese people using gold for foreign machine tools;
--- The independently developed YK72 series worm wheel grinding machine effectively blocked the price manipulation of foreign machine tool giants in the Chinese gear grinding machine market, and won the "principal power" for domestic users.
After more than 40 years of development, Qinchuan Group has mastered the core technologies of precision, multi-axis linkage CNC gear grinding machine design, and formed a precision high-efficiency gear grinding machine, precision thread grinding machine and CNC blade with "grinding" as the core. Grinding machines, cylindrical grinders, stator grinders, rotor grinders, cam grinders, crankshaft grinders, axle grinders, axle grinders and other series of grinding machine tools R & D and manufacturing base, developed into the world's gear grinding machine variety, the most complete specifications, production The highest precision machine tool manufacturing company has achieved a numerical control rate of 100%, and eventually became a national brand that can compete with the gear grinding machine manufacturers in Europe and America.
Innovative management system stimulates research and development
The Qinchuan Group, which has not been seen on the eve of the day, is now a key high-tech enterprise and a provincial high-tech enterprise of the National Torch Program. It not only has a state-level enterprise technology center and three provincial-level enterprise technology centers, but also has a post-doctoral research station. In addition to the R&D centers in the United States and Europe, the National Rapid Manufacturing Engineering Technology Research Center, the Shaanxi Precision CNC Machine Tool Engineering Technology Research Center, and the Mechanical Industry Complex Surface CNC Grinder Engineering Research Center have been established. In Qinchuan, the annual research and development of major new products, scientific research projects and technological research projects have remained at more than 60, the conversion rate of scientific and technological achievements has reached 100%, and the sales revenue of new products has accounted for more than 50% of the company's sales revenue for many years.
In view of the fact that China's independent innovation capability is weak, its external dependence is high, and its international competitiveness is not strong, Qinchuan Group has taken “technical enterprise and precision housekeeping†as one of its development strategies since its establishment, and continuously carries out management innovation. And the organization management system innovation, promote various forms of "production, study and research" cooperation, formed a unique "three fine" (precision processing, precision testing, precision assembly) high-end core technology capabilities.
In the innovation of organizational management system, around the technological innovation and new product development, the company has established a three-level research and development system with Qinchuan Development Technology Research Institute as the core, combining various professional research institutes and technical departments of various professional factories to promote enterprise technology. R&D has shifted from the simple technology of the past to technology, market, and efficiency, from single development capability to comprehensive development capability, and the average distribution has shifted to multiple contributions and benefits. In the management of talents, the implementation of the "strength of talents" strategy, combined with the principle of equal emphasis on the construction of professional and technical personnel, senior technicians and technicians, formed a new mechanism conducive to the cultivation, introduction and rational flow of talents, and built a platform for innovative talents. Through the joint construction of technology centers, engineering research centers and project research and other forms of industry-university-research cooperation, the company's independent innovation capability and research and development capabilities are enhanced. The CNC shape modifier developed in cooperation with Chongqing University is applied to the company's large-surface grinding gear. On the aircraft, the CNC gear grinding machine for the grinding radial shaving cutter that is urgently needed by China's automobile industry has been produced, which has filled the domestic blank. In addition, the company regularly conducts “double-seven new, five small†competitions, “cost control year†and “process improvement year†activities, which are mainly based on innovation, and establishes “Qinchuan technology†in a pioneering manner. The Progress Award has inspired employees to increase their technological innovation and strengthen their enthusiasm for technological breakthroughs.
The continuous improvement of independent innovation and the continuous improvement of innovation have made Qinchuan an expert in gear grinding machines. The precision of its main precision gear grinding machines can be maintained at 4, and some gear grinding machines can reach 3 levels. Above, the positional accuracy of machine tool shaft components can be stabilized at 0.0005mm, and the machining accuracy of machine tool rectangular guide rails can reach 0.001mm. The company's best grinding technicians can control the flatness of the gauge block, the gauge of the block, the taper of the hole and the roundness to the micron or even sub-micron level by virtue of the effort.
Grasping the opportunity and seeking leaps and bounds
The core of development is to seek strategy. With the successive release of the State Council's Several Opinions on Accelerating the Revitalization of the Equipment Manufacturing Industry and the Equipment Manufacturing Industry Adjustment and Revitalization Plan, revitalization has become the main theme of the Chinese equipment industry in the new century facing the “Eleventh Five-Year Planâ€, while Guanzhong-Tianshui The promulgation of the Economic Zone Development Plan will undoubtedly have a significant and far-reaching significance for the revitalization of the western equipment manufacturing industry as an important old industrial base in the west.
As the leading enterprise in the field of precision special equipment in China's machine tool industry, Qinchuan Group, with its accurate grasp of its core competence and industrial advantages, resolutely revitalizes the western machine tool equipment manufacturing as its mission. In November 2006, Shaanxi Machine Tool Equipment Carrier--Shaanxi Qinchuan Machine Tool Group was established. Its Qinchuan Group's gear grinding machines and cylindrical grinding machines ranked first and third respectively in China. Hanjiang Machine Tools and Hanjiang Tools They are the domestic thread grinding machine production base and the national large-scale complex and complex tool manufacturing base. The CNC lathe and machining center of Baoji Machine Tool is also second to none in China. The establishment of the large group has realized the effective integration of the superior resources of the Shaanxi machine tool assembly manufacturing industry, and has embarked on an industrial cluster development model that led the relevant cooperative enterprises with leading enterprises, which has injected new vitality into the development of the western equipment manufacturing industry.
In order to further strengthen and expand, Qinchuan Group not only relies on the original core technology, but also accelerates the pace of equipment transformation, and builds a new domestic precision machine tool assembly thermostat workshop with constant temperature of ±5°C, ±1°C, ±0.5°C. At the same time, ultra-clean assembly room and precision processing workshop have been built; the newly built world-class heat treatment workshop has enabled the company to process and process large-scale wind power components. In addition, Qinchuan Group has added a 2.5-meter-diameter well-type carburizing furnace production line and supporting equipment through a method of outsourcing and internal distribution, a CNC hobbing machine with a diameter of 1.6 meters, a CNC gear shaping machine with a diameter of 1.6 meters, and an imported 1 meter. The measuring machine, while improving the technological capabilities of the enterprise, also provides hardware support for the leap-forward development.
In the next 3 to 5 years, Qinchuan Group will continue to enhance its independent innovation capability, and implement a “dual-core drive†strategy (high-end CNC equipment product cluster led by integrated and innovative technologies and scaled by advanced manufacturing and management technologies). The production of parts and components clusters has made Qinchuan Group an industrial base for CNC machine tools and numerical control functional components in the west and even in China.
It is understood that the award-winning product is a precision CNC machine tool suitable for high-efficiency grinding of large-volume hard-toothed gears in the machinery industry. The YK7232A, YK7236, YK7250 and other series of products that have been formed will generate about 10 billion yuan of benefits for users. The successful development and promotion of technology not only completely reverses the passive situation of China's high-end CNC gear grinding machines subject to foreign technology blockade and price monopoly, but also provides a large number of precision and efficient equipment for China's aerospace, automotive, military, shipbuilding, machine tool and other industries. It has promoted the rapid development and technological progress of China's machinery industry.
National complex promotes the original driving force of independent innovation
In the development process of Qinchuan Group for more than 40 years, a strong national complex has been rooted in it, affecting Qinchuan people from generation to generation. Looking back at the history of Qinchuan, it is a history dedicated to the development of national independent equipment and continuous innovation. In 1965, after responding to the central government's "self-reliance, organizing the development of precision machine tools" and "adjusting coastal industries to support the construction of the mainland", the Qinchuan Group resolutely moved from Shanghai to Baoji, Shaanxi, and opened up a R&D and manufacturing base for gear grinding machines in China. In order to change the situation that China's key technical equipment is subject to people, in the absence of prototypes and technical information can be used as a reference, one breakthrough breakthrough has been achieved: --- the first one in China is known as the "gas machine" The cycloidal gear grinding machine T7654 broke the foreign technical blockade and laid the cornerstone for the independent development of the Chinese gear grinding machine industry;
--- China's first double-disc grinding wheel grinding machine Y7032A independently developed the history of Chinese people using gold for foreign machine tools;
--- The independently developed YK72 series worm wheel grinding machine effectively blocked the price manipulation of foreign machine tool giants in the Chinese gear grinding machine market, and won the "principal power" for domestic users.
After more than 40 years of development, Qinchuan Group has mastered the core technologies of precision, multi-axis linkage CNC gear grinding machine design, and formed a precision high-efficiency gear grinding machine, precision thread grinding machine and CNC blade with "grinding" as the core. Grinding machines, cylindrical grinders, stator grinders, rotor grinders, cam grinders, crankshaft grinders, axle grinders, axle grinders and other series of grinding machine tools R & D and manufacturing base, developed into the world's gear grinding machine variety, the most complete specifications, production The highest precision machine tool manufacturing company has achieved a numerical control rate of 100%, and eventually became a national brand that can compete with the gear grinding machine manufacturers in Europe and America.
Innovative management system stimulates research and development
The Qinchuan Group, which has not been seen on the eve of the day, is now a key high-tech enterprise and a provincial high-tech enterprise of the National Torch Program. It not only has a state-level enterprise technology center and three provincial-level enterprise technology centers, but also has a post-doctoral research station. In addition to the R&D centers in the United States and Europe, the National Rapid Manufacturing Engineering Technology Research Center, the Shaanxi Precision CNC Machine Tool Engineering Technology Research Center, and the Mechanical Industry Complex Surface CNC Grinder Engineering Research Center have been established. In Qinchuan, the annual research and development of major new products, scientific research projects and technological research projects have remained at more than 60, the conversion rate of scientific and technological achievements has reached 100%, and the sales revenue of new products has accounted for more than 50% of the company's sales revenue for many years.
In view of the fact that China's independent innovation capability is weak, its external dependence is high, and its international competitiveness is not strong, Qinchuan Group has taken “technical enterprise and precision housekeeping†as one of its development strategies since its establishment, and continuously carries out management innovation. And the organization management system innovation, promote various forms of "production, study and research" cooperation, formed a unique "three fine" (precision processing, precision testing, precision assembly) high-end core technology capabilities.
In the innovation of organizational management system, around the technological innovation and new product development, the company has established a three-level research and development system with Qinchuan Development Technology Research Institute as the core, combining various professional research institutes and technical departments of various professional factories to promote enterprise technology. R&D has shifted from the simple technology of the past to technology, market, and efficiency, from single development capability to comprehensive development capability, and the average distribution has shifted to multiple contributions and benefits. In the management of talents, the implementation of the "strength of talents" strategy, combined with the principle of equal emphasis on the construction of professional and technical personnel, senior technicians and technicians, formed a new mechanism conducive to the cultivation, introduction and rational flow of talents, and built a platform for innovative talents. Through the joint construction of technology centers, engineering research centers and project research and other forms of industry-university-research cooperation, the company's independent innovation capability and research and development capabilities are enhanced. The CNC shape modifier developed in cooperation with Chongqing University is applied to the company's large-surface grinding gear. On the aircraft, the CNC gear grinding machine for the grinding radial shaving cutter that is urgently needed by China's automobile industry has been produced, which has filled the domestic blank. In addition, the company regularly conducts “double-seven new, five small†competitions, “cost control year†and “process improvement year†activities, which are mainly based on innovation, and establishes “Qinchuan technology†in a pioneering manner. The Progress Award has inspired employees to increase their technological innovation and strengthen their enthusiasm for technological breakthroughs.
The continuous improvement of independent innovation and the continuous improvement of innovation have made Qinchuan an expert in gear grinding machines. The precision of its main precision gear grinding machines can be maintained at 4, and some gear grinding machines can reach 3 levels. Above, the positional accuracy of machine tool shaft components can be stabilized at 0.0005mm, and the machining accuracy of machine tool rectangular guide rails can reach 0.001mm. The company's best grinding technicians can control the flatness of the gauge block, the gauge of the block, the taper of the hole and the roundness to the micron or even sub-micron level by virtue of the effort.
Grasping the opportunity and seeking leaps and bounds
The core of development is to seek strategy. With the successive release of the State Council's Several Opinions on Accelerating the Revitalization of the Equipment Manufacturing Industry and the Equipment Manufacturing Industry Adjustment and Revitalization Plan, revitalization has become the main theme of the Chinese equipment industry in the new century facing the “Eleventh Five-Year Planâ€, while Guanzhong-Tianshui The promulgation of the Economic Zone Development Plan will undoubtedly have a significant and far-reaching significance for the revitalization of the western equipment manufacturing industry as an important old industrial base in the west.
As the leading enterprise in the field of precision special equipment in China's machine tool industry, Qinchuan Group, with its accurate grasp of its core competence and industrial advantages, resolutely revitalizes the western machine tool equipment manufacturing as its mission. In November 2006, Shaanxi Machine Tool Equipment Carrier--Shaanxi Qinchuan Machine Tool Group was established. Its Qinchuan Group's gear grinding machines and cylindrical grinding machines ranked first and third respectively in China. Hanjiang Machine Tools and Hanjiang Tools They are the domestic thread grinding machine production base and the national large-scale complex and complex tool manufacturing base. The CNC lathe and machining center of Baoji Machine Tool is also second to none in China. The establishment of the large group has realized the effective integration of the superior resources of the Shaanxi machine tool assembly manufacturing industry, and has embarked on an industrial cluster development model that led the relevant cooperative enterprises with leading enterprises, which has injected new vitality into the development of the western equipment manufacturing industry.
In order to further strengthen and expand, Qinchuan Group not only relies on the original core technology, but also accelerates the pace of equipment transformation, and builds a new domestic precision machine tool assembly thermostat workshop with constant temperature of ±5°C, ±1°C, ±0.5°C. At the same time, ultra-clean assembly room and precision processing workshop have been built; the newly built world-class heat treatment workshop has enabled the company to process and process large-scale wind power components. In addition, Qinchuan Group has added a 2.5-meter-diameter well-type carburizing furnace production line and supporting equipment through a method of outsourcing and internal distribution, a CNC hobbing machine with a diameter of 1.6 meters, a CNC gear shaping machine with a diameter of 1.6 meters, and an imported 1 meter. The measuring machine, while improving the technological capabilities of the enterprise, also provides hardware support for the leap-forward development.
In the next 3 to 5 years, Qinchuan Group will continue to enhance its independent innovation capability, and implement a “dual-core drive†strategy (high-end CNC equipment product cluster led by integrated and innovative technologies and scaled by advanced manufacturing and management technologies). The production of parts and components clusters has made Qinchuan Group an industrial base for CNC machine tools and numerical control functional components in the west and even in China.
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