When customers purchase an insertion force tester, they often assume its main function is simply to perform insertion force tests. However, the capabilities of the milligram instrument go far beyond basic insertion and extraction force testing. Here's a detailed overview of its advanced features:
1. The insertion force tester can conduct insertion force tests, separation force tests, and plug life tests—functions that are standard in most suppliers' equipment. However, some inferior models may have issues such as stroke drift, fewer data points, or inaccurate speed control. These shortcomings are typically not discussed in other product descriptions.
2. For connectors like SIM cards or battery contacts, the longitudinal force test is one of the most commonly used functions. This requires a 5KG or 2KG sensor to measure the load at a specific height (some customers need to measure the load at the bottom of the plastic housing). Setting the zero position is essential, and the system must detect it each time. While many suppliers offer this feature, the software usability and operational ease vary significantly.
3. Many computer and mobile phone manufacturers use the insertion force tester for button testing. The milligram instrument can measure peak and valley forces of buttons, commonly referred to as switch load-displacement tests. It uses a 50KG sensor to accurately capture force values ranging from several hundred grams, with a precision of about 2 grams. Other vendors rarely offer this level of accuracy. If you're testing buttons, we recommend our patented S05 load-displacement meter for better results.
4. The milligram instrument also supports constant tensile testing, known as the lifting test in national standards. It applies a set force for a specified duration, which is a feature not commonly found in other suppliers' equipment. The milligram instrument not only offers this function but also ensures high accuracy, with features like error detection and protection settings.
5. Additionally, the insertion force tester can perform fracture tests, replacing some tensile machines. It can also conduct peeling force tests (which require custom procedures and additional charges) and even contact resistance testing. While these are not the primary functions, they add significant versatility.
The milligram instrument’s insertion force tester stands out in the market due to its advanced functionality and precision. This is why it is slightly more expensive than other similar products. When purchasing equipment, it's important to consider both practicality and cost-effectiveness.
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